The General Problems and Solutions of Long Stroke Pumping Unit

Problems Reasons Solutions
Pumping unit working unstable, such as vibration Too much gas accumulated in the wellhead Remove accumulated gas
Cement foundation uneven Pad the cement foundation or reinstall it if necessary
Base of pumping unit uneven Pad the base and tighten the foot nut
Foot nut of pumping unit looseness Tighten the foot nut
Pumping unit suspension center misaligned with wellhead Adjust pumping unit to align suspension center to wellhead
Rod overload Inspect the downhole Load based on suspension Load
·        Suspension wheel bracket retaining bolt unscrewed ·        Check retaining bolts and tighten nuts
·        Transition wheel fault Inspect transition wheel
·        Guide wheel and guide rail of counterweight box fault Check guide wheel and guide rail of counterweight box
Pumping unit shaking Problems with downhole pumps Check or replace pump
Friction between sucker rod and tubing Check and repair
Traction belt operate abnormal

Rod Connector skew

The tightness of the two traction belts different Adjust the traction belt to make the two traction belts tighten equally
The connection of the traction belt looseness Check the traction strap connection
Traction belt adjusting nut not tightened Tighten the screw nut
Link flabby between rod hanger and rod Clip specifications incorrect ·        Replace the appropriate clip
·        Clip teeth wear ·        Replace the clip
Starting difficulty or reciprocating power different obviously Counterweight box weight insufficient Increase counterweight
Traction power insufficient Check the electromotor and transmission system
Electrical control system fault Check electrical control system
Distribution box abnormality Control system fault Check and troubleshoot
Power train overheated and noisy Power train retaining bolt looseness Tighten the power train retaining bolt
Power train bearing worn Replace the bearing
Power train internal fault Troubleshoot
Brake Fault Brake rigging fault Check and troubleshoot
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